5 steps to choose the ideal conveyor
When designing a route in 2026, we no longer rely just on estimation, but on operational data analysis. The selection process should follow this procedure:
Material analysis (Physical properties): It is necessary to define the quality of the contact surface (bottom of the box/pallet).
Capacity calculation: It is necessary to define the transport capacity per day or shift.
Route geometry: We take into account length and elevation. Each technology has its limits and restrictions.
Operating environment: External influences such as temperature, dustiness (ATEX zones), or chemical aggressiveness determine the construction material (stainless steel, hot-dip galvanizing) and the protection rating of electrical components.
Automation and control: The requirement for the accumulation of goods prefers roller conveyors with 24V drives and zone control, or possibly also belt conveyors.
Detailed overview and specification of conveyor types
Before we proceed to the comparison, let's define the basic technologies that form the backbone of modern intralogistics.
Belt Conveyors
This is the most widespread type for both continuous and accumulation transport. An endless belt is guided over pulleys (driven, drive, deflection).
When to choose: Ideal for horizontal and slightly inclined transport, even over long distances. You will use them in distribution centers for parcels and piece products.
Main benefit: Low energy consumption and gentle handling of material.
Roller Conveyors
A system consisting of a series of rollers in a rigid frame. We divide them into gravity (non-powered) and powered.
When to choose: The basic technology for warehouse intralogistics, transport of pallets, cartons, and KLT containers.
Main benefit: Extreme load capacity and the possibility of accumulation (ZPA - Zero Pressure Accumulation).
Chain conveyors
Robust equipment not only for pallets but also for heavier operations.
When to choose: For the transport of pallets or piece products that are bulky or have a high weight.
Main benefit: Possibility of heavy loading.
Examples of conveyors for specific cases and technology comparison
In practice, we often face a dilemma between two technologies. Here are specific scenarios and technical recommendations for decision-making.
Scenario: Piece goods in a warehouse (Belt vs. Roller conveyor)
When the belt wins: For the fast movement of parcels of various sizes and shapes (including bags). The belt provides full-surface support.
When the roller wins: If you need to stop, sequence, or sort goods on the line (accumulation), a roller conveyor is necessary. It allows one section to stop while the rest of the line is running.
Conveyors by area of application
Every industry has its specifics. Here is an overview of suitable technologies by sector.
Woodworking industry (Sawmills, board production)
This segment requires resistance to impacts and dust.
Piece wood (Logs, beams): Light structures fail here. Massive chain conveyors with steel flights or roller tracks with thick-walled rollers and shock absorption during loading are a necessity.
Logistics and e-commerce (Parcel depots)
Sorting and transport: The backbone consists of fast belt conveyors and sorting systems (sorters).
Loading: For efficient truck loading, telescopic conveyors are used, which extend directly into the trailer.
Large comparative table of
parameters
Parameter | Belt conveyor | Roller conveyor |
Media type | Piece (complex bottom shapes must be assessed) | Piece (solid bottom) |
Max. incline | approx. 25° | 0° - 5° (gravity) |
Energy consumption | Low | Low |
Material protection | High (gentle) | High |
Not sure which conveyor to choose? We will advise you
Choosing the right transport technology is a complex process where a design error can lead to future operational losses. Do not leave anything to chance. The engineering team at Logsys has years of experience in designing intralogistics systems across all industrial sectors.
Whether you are dealing with warehouse automation or the transport of piece shipments, we will prepare a tailor-made solution for you that takes into account your spatial possibilities, material type, and the required return on investment. Contact us for a no-obligation consultation, and together we will find a technology that moves your logistics forward.
Frequently Asked Technical Questions (FAQ)
Modern distribution centers most often combine multiple types of conveyors. The backbone consists of belt conveyors for rapid transport, supplemented by roller conveyors for sorting and accumulation. Belt conveyors, spiral conveyors, or vertical conveyors (lifts) are used for vertical transport between warehouse levels.
Yes, conical rollers are used for this purpose; they ensure that the product stays on track when turning and does not hit the side walls.
This is a system in which the belt consists of plastic links connected by pins. The advantage is that if it gets damaged, you only need to replace a few links, not the entire belt.